About welding and competitive sports

Innovation

About welding and competitive sports

December 20, 2017

At Schweissen und Schneiden 2017, Kemppi launched a new welding management software module, WeldEye for Welding Production Analysis. In relation to the module, Kemppi is researching  the opportunity to utilize sensor technology for measuring arc-on time in welding.

Terho Lahtinen

Suunto's Movesense is an open platform for sensor solutions, originally developed for measuring sports. So, let’s discuss the similarities between welding and sports.

Seeking peak performance

Citius, Altius, Fortius. Competitive athletes aim at performing at their top level at the right moment. Success requires long-term training, optimal conditions, good training tools, and comprehensive development of an athlete or a team.

This is also the case in working life: in order to be successful, companies need to continuously develop their operations and create conditions and ways of working that allow employees to succeed in their work. The top performance comes when a team or company, athlete or welder constantly do the right things that lead to new victories and personal bests.

But how to identify the right things that lead to success? By measuring. The athlete has a training journal and analyzes his or her performances with video, stopwatch, sensors, and tests. Based on the results, the athlete and coach identify the things that require improvement and guide them in the right direction. The same principles work also in developing welding production processes.

Technique, tactics and co-operation

One of the most important elements of athletic performance is the focusing energy to the right things. This is also the case in the welding industry: only efficient, high-quality and timely work creates winners.

In team sports, it is particularly important to have seamless cooperation between team members. It does not help that a forward is in a perfect position to shoot a goal if the ball is nowhere near. The best teams - and the best companies - practice their team play and tactics more than others, and know how to adapt them when needed. The process or tactics must be optimized for the player to succeed in his or her own work, or to allow the welder to focus on welding, and similarly for a company or team to succeed in the game.

Kemppi's WeldEye software provides tools for doing this in an innovative way. It's great to see that the Movesense sensor is well-suited for also this kind of industry. As in sports, every success-driven welding company should use the latest training tools to perform at its best and lead the competition.

Goals for the next races

The open Movesense development platform enables flexible adding of new applications and the use of sensors for a wide variety of purposes. As athletes set goals in the short and long term, Movesense also offers exciting future opportunities for both welding and other use areas.

Some companies already use the sensor to measure the athlete's motion trajectories, skills and ergonomics. The goal is to help athletes avoid injuries or over-training. The small and durable sensor easily travels with its user all day. For athletes, this gives important information about their training load and recovery status, the amount and quality of sleep, and the status of general well-being. Then again, Kemppi came up with the idea of attaching a sensor to a welding machine and measure arc-on time based on magnetic field detection.

At Suunto, we are excited and inspired of Kemppi's way to use Movesense. It’s a great example of how an open platform and sharing of internal know-how outside the company enable completely new applications in areas that we would never have thought of, and open new business opportunities for us and our partners. I hope that this article induces a number of new ideas for using Movesense, to improve existing businesses and opening new ones.

Read more about the WeldEye for Welding Production Analysis.

More information can be found at www.movesense.com

Terho Lahtinen
Author

Terho Lahtinen

Senior Manager, Future Concepts at Suunto Oy. Strong advocate of open innovation with over 25 years of experience in sports wearables. Enthusiastic about outdoor endurance sports, dedicated to building a developer ecosystem around Suunto’s open sensor platform Movesense.

More blog posts

Accurate welding data monitoring and cost-savings that count

Accurate welding data monitoring and cost-savings that count

When it comes to demanding welding tasks, quality matters more than quantity. Furthermore, the current standards – especially the norms applied to subsea welding – require that quality is constantly observed, measured, and reported. Without digital quality control systems, this task may prove to be overly costly and time-consuming. Kemppi’s WeldEye Quality Control is a universal software solution for verifying compliance of welding quality with welding procedure specifications. When integrated into the customer’s operating systems, WeldEye Quality Control brings considerable savings. Let’s listen to some user experiences from Norway.

Innovation

WeldEye enables remote work in welding production

WeldEye enables remote work in welding production

Managing welding production with a cloud-based software solution has considerable advantages. For one, it gives work supervisors or quality assurance teams the convenience of working remotely from home. It increases transparency, quality and efficiency, thanks to improved information flow and traceability. The welders also receive immediate feedback on their work.

Digitalization

A multi-process welding machine for challenging applications

A multi-process welding machine for challenging applications

A skilled and experienced welder can handle different kinds of material, welding applications and positions – even in demanding conditions. However, it is not only the skills that count – without appropriate high-quality welding equipment, excellent welds are only a dream. The performance of a welding machine also has a direct impact on the time spent on welding tasks. Significant cost-savings are only possible when work is done in minimal time with maximum results.

Manual welding

How does steel welding benefit from special processes?

How does steel welding benefit from special processes?

Welding mild steels may often be considered a simple task. However, welding these steels has specific characteristics that can make the welding process challenging.

Manual welding, Welding ABC

New Kemppi Robotics Team

New Kemppi Robotics Team

Achieving strategic goals and enhancing customer experience

People

How to choose the MIG/MAG welding torch

How to choose the MIG/MAG welding torch

MIG/MAG welding is one of the most common and versatile welding processes. It is used for various applications, such as automotive, construction, fabrication, and maintenance. However, choosing a suitable welding torch for your job is essential to achieve optimal results.

Manual welding, Welding ABC

Subscribe to our newsletter and be among the first to know the latest from Kemppi.

By subscribing, you agree to receive marketing emails from Kemppi.

The forerunners of arc welding

Kemppi is the design leader of the arc welding industry. Kemppi is the design leader in the arc welding industry. We are committed to boosting the quality and productivity of welding by continuous development of the welding arc and by working for a greener and more equal world. Kemppi supplies sustainable products, digital solutions, and services for professionals from industrial welding companies to single contractors. The usability and reliability of our products is our guiding principle. We operate with a highly skilled partner network covering over 70 countries to make its expertise locally available. Headquartered in Lahti, Finland, Kemppi employs over 650 professionals in 16 countries and has a revenue of 209 MEUR in 2023.

Kemppi – Designed for welders

Copyright © 2024 Kemppi Oy