The significance of usability in industrial welding

Innovation

The significance of usability in industrial welding

24 October 2016

We asked two professional welders – Meyer’s Jukka Hahko and Dinolift’s Pasi Laakso – what good usability means in industrial welding.

Welding Value

Now 55 years old, Jukka Hahko began by welding his neighbors’ trailer shafts and pig pens. In 1982, Jukka participated in the shipyard’s welding course where his career at Meyer started. Today, Jukka is in charge of welding guidance and welding tests as well as supervision of subcontractor competencies at Meyer Turku Shipyard where up to 400 people weld on a regular basis.

Over the course of 20 years, Pasi Laakso has worked as a welder in four different places – practically half his life. Pasi is planning to get IWS training while Jukka has already completed it.

Ease of use shows directly in the quality and efficiency of welding

The welding environment affects the demands of usability substantially. Pasi Laakso welds the frames of towable personnel hoists weighing 400–500 kg that often have short seams. “User-friendly welding equipment makes it easy to adjust power, and welding arcs and parameters are already set. All the equipment’s settings can be handled with a single button, and memory channels, for instance, are cleverly used in the automation of settings as seams change,” Pasi says. The ease of use shows directly in the efficiency and quality of production.

The portability and water spray resistance of the welding device are emphasized in a shipyard environment. Jukka Hahko comments: “It’s not possible to have any complex synchronized software machines at shipyards. Instead, there is a need for easily portable devices equipped with basic settings. In practice, the round shape of the wire feeder box protects the welder against bumps during moving from one place to another. The controls of the shielding gases should be integrated in the wire feeder box which helps with optimizing the flow of gas when using 20–40-meter long hoses. The more complex the device, the more training pressures the welders will experience.” Portability and simplicity of settings increase efficiency by making the equipment’s transfers to service easier and by speeding up the start of welding.

The welding torch is also closely linked with ease of use. With an easily rotatable and light torch, it is possible to achieve more neatly welded pieces and longer seams. Heat-resistant surface material and the versatility of torches directly affect productivity.

Both Jukka and Pasi think modern welding equipment is quite good in terms of usability. “Perhaps development needs are more focused on the work environment. If manufacturers find new ways to decrease the equipment’ need for maintenance or to make the power sources smaller, I’d be interested,” Jukka concludes.

Interview by Sonja Vuorinen

Jukka Hahko (left) manages up to 400 people, who weld on a regular basis, at Meyer Turku Shipyard. Dinolift's Pasi Laakso (right) has 20 years of experience as a welder and plans to take on IWS training.

Welding Value
Author

Welding Value

Welding Value is a corporate blog hosted by Kemppi Oy. Its main purpose is to evoke discussion on the transformation of modern welding, and bring you the latest stories from within the global welding industry told by true experts in their respective fields.

More blog posts

Behind the scenes: The development of X8 MIG Welder

Behind the scenes: The development of X8 MIG Welder

Creating a new product for industrial users is both a long journey and exciting adventure. In his LinkedIn Pulse post, Kemppi's User Experience Manager Jussi Kapanen recalls the beginning of an ambitious R&D project, when the team was tasked with the target of creating the best MIG welding system in the world, to be loved by users in 2017.

Innovation

Future welding - as seen by the welders

Future welding - as seen by the welders

In the world of welding, innovation is guided by the needs of both the industries using welding systems, and the individual welders who work with them from day to day. To draw a picture of the future of welding, we asked two welders to give us their insights on the road ahead.

People

Making weld cleaning easy and cost-efficient

Making weld cleaning easy and cost-efficient

Welding is all around us. It binds together the metals to build structures essential to our everyday lives. However, beyond the visible sparks and strong connections, there's an aspect often underestimated: weld cleaning. Especially with stainless steels, proper weld cleaning not only improves the aesthetic appearance of the weld but also ensures its strength, durability, and overall quality.

Innovation

Expert insights: Choosing welding helmets and respiratory protection – prioritizing safety over cost

Expert insights: Choosing welding helmets and respiratory protection – prioritizing safety over cost

Selecting the right welding helmet and respiratory protection system is crucial for protecting welders in high-risk environments. While cost may factor into decisions, the need for effective, high-quality protection should always come first.

Safety, People

How does steel welding benefit from special processes?

How does steel welding benefit from special processes?

Welding mild steels may often be considered a simple task. However, welding these steels has specific characteristics that can make the welding process challenging.

Manual welding, Welding ABC

New Kemppi Robotics Team

New Kemppi Robotics Team

Achieving strategic goals and enhancing customer experience

People

Subscribe to our newsletter and be among the first to know the latest from Kemppi.

By subscribing, you agree to receive marketing emails from Kemppi.

The forerunners of arc welding

Kemppi is the design leader of the arc welding industry. Kemppi is the design leader in the arc welding industry. We are committed to boosting the quality and productivity of welding by continuous development of the welding arc and by working for a greener and more equal world. Kemppi supplies sustainable products, digital solutions, and services for professionals from industrial welding companies to single contractors. The usability and reliability of our products is our guiding principle. We operate with a highly skilled partner network covering over 70 countries to make its expertise locally available. Headquartered in Lahti, Finland, Kemppi employs over 650 professionals in 16 countries and has a revenue of 209 MEUR in 2023.

Kemppi – Designed for welders

Copyright © 2024 Kemppi Oy