WiseSteel special welding function

WiseSteel special welding function

A welding function specially designed to tackle the challenges of globular transfer. WiseSteel alternates short arc transfer with spray transfer, which produces sound welds characterized by a regular fish-scale pattern.

30% reduction in labor costs

Save 30% in labor costs per welded meter compared to standard arc.

30% reduction in grinding costs

Save 30% in grinding costs compared to standard MIG welding.

25% savings in straightening cost

Save 25% in straightening costs compared to standard MIG welding.

Boost efficiency and reduce spatter in mild steels

Optimized arc characteristics for different transfer modes make MIG welding of carbon steels easy and efficient with WiseSteel. For example, thanks to the intelligent control system, challenges related to globular transfer are now tackled. This is achieved by alternating short arc transfer with spray transfer, which reduces spatter by up to 30%, increases travel speed, and produces high-quality welds characterized by regular fish-scale patterns.

In short-circuit transfer, WiseSteel adaptively improves the arc stability, thus providing better out-of-position welding capabilities. Moreover, micro pulsing of the current and voltage in spray transfer mode constricts the arc, increasing travel speed by up to 30%.

WiseSteel special welding function

Boost efficiency and reduce spatter in mild steels

No products available.

Find a dealer
Tackle the challenge of globular transfer with WiseSteel

Tackle the challenge of globular transfer with WiseSteel

A welding function specially designed to tackle the challenges of globular transfer. WiseSteel alternates short arc transfer with spray transfer, which produces sound welds characterized by a regular fish-scale pattern.

Less labor costs per welded meter

Less labor costs per welded meter

Thanks to micro pulsing of the current and voltage and to simultaneous adaptive regulation, which keeps the arc optimally short, WiseSteel provides up to 30% faster travel speed in spray transfer compared to the standard arc. Faster welding speed equals more welded parts or structures per shift, i.e. lower labor costs per welded meter.

Savings in grinding costs

Savings in grinding costs

WiseSteel in the globular transfer area significantly reduces spatter and thus post-weld grinding work compared to standard MIG welding. This is achieved by alternating short arc transfer with spray transfer to reduce the droplet size, enabling welding also in vertical and overhead positions.

Savings in straightening costs

Savings in straightening costs

WiseSteel's high-energy-density arc produces narrow, deep-penetrating welds requiring 75–80% of the heat input needed for a comparable penetration with standard MIG in spray transfer mode—lower heat input results in less distortion, which decreases the need for time-consuming flame straightening work.

Related blogs

Welding industry – 6 ways to save energy

Welding industry – 6 ways to save energy

The energy crisis is real, and it is here now. It affects the energy-intensive welding industry because welding refers to the uniting or fusing of pieces by using heat and/or compression so that the pieces form a continuum, thus consuming plenty of energy. How can we cut energy consumption in the welding industry? Unless we're prepared to weld by candlelight, we cannot simply refuse to weld until the energy crisis is over. But there is a solution, small changes to daily work can result in significant energy savings in the long run.

Energy saving, Industrial welding, Welding process, Welding production

How does steel welding benefit from special processes?

How does steel welding benefit from special processes?

Welding mild steels may often be considered a simple task. However, welding these steels has specific characteristics that can make the welding process challenging.

Steel welding, MIG/MAG welding

WiseSteel – Quality and Productivity for MAG Welding of Structural Steel

WiseSteel – Quality and Productivity for MAG Welding of Structural Steel

Welding equipment faces raised expectations due to more demanding base materials. In the welding of stronger steel grades, Kemppi has optimized arc control as a practical solution. WiseSteel is a MAG welding process developed by Kemppi for welding structural steel. The process can reduce the risk of welding defects at high welding speeds. It also enables the use of the low heat input required for stronger steel grades.

High-strength steel, MAG welding, Manual welding, Product development, WiseSteel, X5 FastMig, X8 MIG Welder

Welding value with X5 FastMig

Welding value with X5 FastMig

Small improvements in welding efficiency can positively influence overall productivity and establish valuable cost savings. By investing in robust, reliable, and versatile equipment, you can improve and better manage welding project costs.

Ergonomics, Industrial welding, WeldEye, Welding cost management, X5 FastMig

Digitalization has marked Kari Kemppi's eventful career

Digitalization has marked Kari Kemppi's eventful career

Kari Kemppi, who just retired this summer, has seen in his 40 years of work how an arc welding equipment manufacturing company founded by his uncle Martti Kemppi has become an international pioneer in the welding industry.

Arc welding, Welding management software, Welding technology, History, Product development

Pioneering is a state-of-mind – now and 25 years ago

Pioneering is a state-of-mind – now and 25 years ago

Experimenting with different ideas, fast and small, then scaling up boldly and even faster - this is my experience of pioneering after a couple of months as Chief Digital Officer at Kemppi. Experimenting was present at Kemppi already 25 years ago, when we developed a new, numeric way to manage arc characteristics and invented the first digital welding power source in the world.

Cloud service, IIoT, Industry 4.0, Internet of welding, IoT, History

Eila Hiltunen – The Poetry of Material

Eila Hiltunen – The Poetry of Material

Eila Hiltunen (1922–2003) was one of the most internationally renowned Finnish sculptors of her time. She extensively used welding in her artworks, a technique she mastered in the late 1950s.

Welding art, Steel welding

Subscribe to our newsletter and be among the first to know the latest from Kemppi.

By subscribing, you agree to receive marketing emails from Kemppi.

The forerunners of arc welding

Kemppi is the design leader of the arc welding industry. Kemppi is the design leader in the arc welding industry. We are committed to boosting the quality and productivity of welding by continuous development of the welding arc and by working for a greener and more equal world. Kemppi supplies sustainable products, digital solutions, and services for professionals from industrial welding companies to single contractors. The usability and reliability of our products is our guiding principle. We operate with a highly skilled partner network covering over 70 countries to make its expertise locally available. Headquartered in Lahti, Finland, Kemppi employs over 650 professionals in 16 countries and has a revenue of 209 MEUR in 2023.

Kemppi – Designed for welders

Copyright © 2024 Kemppi Oy